Die Casting Mold Manufacturing Process:
The customized manufacturing process for Die Casting Mold to ensure quality, durability, and aesthetic appeal. Here’s an overview of the main steps involved in creating customized Die Casting Mold:
1. Design and Engineering
2.Mold Material Preparation
3.Machining of Mold Cavities and Cores
4.Machining of Mold Cavities and Cores
5.Assembly and Finishing
6.Mold Testing and Validation
7.Mold Polishing and Finishing
Click this link to learn more about the die casting mold process video: ⇒ DieCastingMold-Manufacture⇐
Fearture | Benefit |
Advanced Technology | Precision CAD/CAM design and state-of-the-art machining for accurate and durable molds. |
Wide Range of Applications | Suitable for various industries, including automotive, hardware, sanitary ware, construction, toys, and consumer goods. |
High-Quality Materials | Premium mold steel ensures long-lasting performance and product quality. |
Customizable Solutions | Tailored designs to meet specific customer needs and requirements. |
Efficient Production | Streamlined processes and advanced technology for quick turnaround times. |
Comprehensive Services | From design to delivery, we provide end-to-end solutions. |
Expert Support | Experienced engineers offer technical assistance and after-sales support. |
STK Industry and Trade specializes in the production of high-quality aluminum die-casting molds, using advanced CAD/CAM design software and precision processing equipment to ensure the accuracy and durability of the molds. Our molds are widely used in industries such as automobiles, hardware and sanitary ware, construction, toys, consumer goods, etc., which can effectively improve product quality and production efficiency.
Features of our aluminum alloy die-casting molds:
High strength, wear resistance, long service life
High precision, stable size, guaranteed product consistency
Customizable design to meet customer personalized needs
Use high-quality mold steel, high temperature resistance, corrosion resistance
Service content:
Mold design and optimization
Mold manufacturing and processing
Mold trial and debugging
Technical support and after-sales service
Advantages:
Quick response, timely delivery
Low price, good quality
Professional technical team to ensure product quality
Personalized customization to meet customer needs
Strong product quality inspection team
Good after-sales service
20 years of experience in aluminum die-casting mold manufacturing
Perfect quality management system
Strong technical strength
In addition, the following aspects can also be considered:
Highlight product material: Emphasize the excellent performance of the steel used in the mold, such as high temperature resistance, wear resistance, high hardness, etc.
Key mold structure: Describe the structural characteristics of the mold, such as cooling system, pouring system, inlays, etc.
Emphasize production process: introduce advanced processes used in mold manufacturing, such as CNC processing, heat treatment, etc.
Emphasize after-sales service: provide a complete after-sales service system, such as warranty, maintenance, technical support, etc.
Stick Industry Company Advantage:
1. ISO 9001:2015 certified
2. Owned die casting , polishing and plating workshops
3. Advanced equipment and excellent R&D Team
4. Highly skilled manufacturing process
5. A broad variety of ODM&OEM product range
6. Strict quality Control System
Click this link to learn more about the die casting mold process video: ⇒ DieCastingMold-Manufacture⇐
FQA
1. How to inquire?
You can provide product drawings, material requirements, quantity and other information, and we will provide you with a detailed quotation based on your needs.
2. How long is your delivery time?
The delivery time varies according to the complexity and quantity of the product, generally 4-6 weeks.
3. What services do you provide?
We provide one-stop services from product design 3D modeling, mold manufacturing, die-casting production to surface treatment.
4. How to ensure the quality of aluminum alloy die-casting products?
Strictly control the quality of raw materials: Use high-quality aluminum alloy raw materials.
Advanced production equipment: Use advanced die-casting machines and automation equipment.
Perfect quality management system: I do not have a sound quality management system, from raw materials entering the factory to products leaving the factory, the whole process is quality controlled.
Qualification certification: ISO 9001:2015
Quality inspection team: We have a quality inspection team of dozens of people
5. How long is the life of aluminum alloy die-casting molds?
The life of the mold depends on many factors, including mold materials, processing technology, use conditions, and how many holes are made. Generally speaking, our high-quality aluminum alloy die-casting molds can produce hundreds of thousands or even millions of castings.
6. How to extend the life of the mold?
Strictly control the mold temperature: Too high or too low mold temperature will shorten the mold life.
Regular maintenance: Clean, lubricate and inspect the mold regularly.
Reasonable use: Avoid overloading or impacting the mold.
7. Choose single-hole or multi-hole manufacturing of aluminum alloy die-casting molds?
There are significant differences in design, manufacturing, cost, production efficiency, life, etc. between single-hole and multi-hole manufacturing methods of aluminum alloy die-casting molds.
Single-hole (single-cavity) mold
Features: There is only one cavity in the mold, and only one product can be produced each time die-casting.
Advantages:
Simple structure, relatively easy design and manufacturing.
Product quality is easy to control and dimensional accuracy is high.
Suitable for products with complex product structure and small batch size.
Cost price is low
Disadvantages:
Low production efficiency.
Low mold utilization.
Multi-cavity (multi-cavity) mold
Features: There are multiple cavities in the mold, and multiple products can be produced simultaneously in each die casting. High production efficiency
Advantages:
High production efficiency, which can greatly increase output.
High mold utilization rate reduces the production cost of unit products.
Suitable for mass production.
Disadvantages:
Relatively high cost price
Complex structure, difficult to design and manufacture.
The design of the pouring system is difficult, and defects such as insufficient filling or pores are prone to occur.
High requirements for product size consistency and higher requirements for mold accuracy.